Tuesday, July 8, 2014

Ni-Cd battery working principle, construction and applications

Working Principle
          Any secondary cell is a combination of active materials which can be electrolytic oxidized and reduced repeatedly. The oxidation of the negative electrode occurring simultaneously with the reduction of the positive generates electric power. In a rechargeable battery both electrode reactions are reversible and the input of current in the proper direction from an outside source will drive the primary or discharge reaction backwards and in effect recharge the electrodes.
           In the uncharged condition the positive electrode of a nickel-cadmium cell is nickelous hydroxide, the negative cadmium hydroxide. In the charged condition the positive electrode is nickelic hydroxide, the negative metallic cadmium. The electrolyte is potassium hydroxide. The average operating voltage of the cell under normal discharge conditions is about 1.2 volts. The over-all chemical reaction of the nickel cadmium system can be considered as:




          During the latter part of a recommended charge cycle and during overcharge, nickel-cadmium batteries generate gas. Oxygen is generated at the positive (nickel) electrode after it becomes fully charged and hydrogen is formed at the negative (cadmium) electrode when it reaches full charge. These gases must be vented from the conventional nickel-cadmium system. In order for the system to be over chargeable while sealed, the evolution of hydrogen must be prevented and provisions made for this reaction of oxygen within the cell container. These things are accomplished by the following:

Construction:
         Energizer nickel-cadmium cells are available in cylindrical configuration and range in capacity up to 5 Amp hours in sizes from AAA to D.

Cylindrical Cells
         This cell type incorporates a different electrode arrangement than the button cell. Sintered plates are used in all cylindrical cells for the positive electrode. This electrode consists of thin, highly porous nickel plaques impregnated with active materials. The plaque is made by heating nickel powder in an inert atmosphere until the particles are welded together. The metallic phase serves as a highly conductive supporting structure for the electrode. The structure of the plate is such that a large surface is furnished for reaction of the active materials. With the sintered electrode it is possible to build cells of very low internal resistance.



                 The negative electrode of most Energizer cylindrical cells is a pasted electrode which consists of blended active materials pressed onto a metal carrier. It is this electrode that gives Energizer cylindrical nickel-cadmium cells outstanding cycle life, long term overcharge capability, with essentially no fade and with little or no memory effect.

              Sealed nickel-cadmium cells under certain abuse conditions such as excessive charge or overcharge rate, deep discharge with subsequent polarity reversal, may develop high internal gas pressure. Usually the gas is oxygen, although hydrogen is also evolved in some cases. Either or both hydrogen and oxygen must be vented. All Energizer high rate cylindrical cells have a resealing pressure vent. This vent permits the cell to release excess gas evolved if the cell, for example, is abused. When the internal pressure has dropped to an acceptable level, the vent will reseal, permitting the cell to be recycled in the normal manner with little or no further loss of electrolyte or capacity. Repeated venting will reduce capacity and cycle life.

Contact Material
              External electrical connections can be made with any good conductor having adequate current handling capabilities.

Potting
              Nickel-cadmium cells or batteries of any type should not be totally potted. Energizer cells have resealable vent mechanisms which would be rendered inoperative by the potting compound.

Capacity
              The capacity rating of Energizer nickel-cadmium cells and batteries is based upon output in discharge at the 1 hour rate to an endpoint of 1.0V/cell for all cylindrical cells. If current is withdrawn at faster rates than these standards, capacity is decreased.

Storage

               At elevated storage temperatures self-discharge will be considerably higher than at room temperature. It is recommended that batteries be stored at 21°C (70°F) or lower for this reason.

Application
  1. Calculators
  2. Cassette players and recorders
  3. Dictating machines
  4. Digital Cameras
  5. Instruments
  6. Personal Pagers
  7. Photoflash equipment
  8. Portable communications equipment
  9. Portable hand tools and appliances
  10. Portable computers
  11. Radios
  12. Radio control models
  13. Shavers
  14. Tape recorders
  15. Television sets

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Chitika